Custom FTTH Fiber Optic Distribution Box Manufacturers

What advanced production equipment and technologies are used in the production process of FTTH optical fiber distribution boxes? How do these equipment and technologies ensure product quality and performance?

Advanced production equipment
High-precision optical fiber fusion splicing machine: In the production of FTTH distribution boxes, optical fiber fusion splicing is one of the key steps. Suzhou TeRuiTong Communication Co., Ltd. has introduced internationally leading optical fiber fusion splicing machines. These devices use advanced image processing technology and precise mechanical positioning systems to automatically calibrate and complete precise splicing of optical fibers, greatly reducing splicing losses and improving splicing efficiency. efficiency. At the same time, these fusion splicers also support a variety of optical fiber types, including single-mode and multi-mode optical fibers, meeting the needs of different application scenarios.
Automated optical fiber distribution frame assembly line: In order to assemble the optical fiber distribution frame efficiently and accurately, the company has configured an automated assembly line. The assembly line integrates precision robotic arms, sensors and intelligent control systems, and can automatically complete the assembly of optical fiber distribution racks, the insertion of optical fiber jumpers, and label printing and pasting, significantly improving production efficiency and assembly accuracy.
Environmental simulation test cabin: In order to ensure that the wiring box can operate stably in various harsh environments, the company is equipped with an environmental simulation test cabin. The test chamber can simulate a variety of extreme environments such as high temperature, low temperature, humidity, salt spray, etc., and conduct long-term environmental adaptability tests on the wiring box to verify its sealing, corrosion resistance and electrical performance to ensure that the product can be used in actual applications. reliability in.
Multifunctional optical fiber detection and testing system: In the finished product testing stage, the company adopts a multifunctional optical fiber detection and testing system, which integrates optical power meter, light source, OTDR (optical time domain reflectometer) and other equipment, and can detect the attenuation of optical fiber. , length, breakpoint position and other key parameters are comprehensively tested to ensure that the performance of each optical fiber meets international standards and customer requirements.
Advanced technology guarantee
Intelligent production management system: Suzhou TeRuiTong Communication Co., Ltd. has introduced advanced intelligent manufacturing concepts and established an intelligent production management system. The system realizes real-time monitoring, intelligent scheduling and quality control of the production process through big data analysis, cloud computing and other technologies. From the warehousing of raw materials to the delivery of finished products, digital management is implemented at every step, effectively improving production efficiency and product quality traceability.
Customized design and production: In response to the diverse needs of FTTH wiring boxes, the company has strong customized design and production capabilities. Through CAD/CAM software, designers can quickly complete the three-dimensional modeling and simulated assembly of the wiring box to ensure the accuracy and feasibility of the design solution. At the same time, combined with advanced CNC machining centers and 3D printing technology, customized products that meet customer specific needs can be quickly produced, including special sizes, materials and configurations.
Strict quality control system: The company has established a complete quality control system. From raw material procurement, production and processing to finished product inspection, every process has strict quality control points. Especially for the key components of the wiring box, such as fiber splice points, connectors, protective materials, etc., testing standards higher than industry standards are implemented to ensure that every detail of the product reaches the optimal state. In addition, the company also regularly conducts internal quality audits and external third-party certifications to ensure the effective operation of the quality management system.
Innovative materials and processes: In terms of material selection, the company pays equal attention to environmental protection and performance, using new high-performance, corrosion-resistant, easy-to-process materials such as new ABS materials, which not only improves the durability and protection level of the wiring box (such as IP65 ), and also reduces energy consumption and waste emissions during the production process. In terms of technology, the company continues to explore and apply new technologies, such as laser cutting, ultrasonic welding, etc. These technologies not only improve production efficiency, but also further enhance the accuracy and aesthetics of products.